Asset intelligence, sensors & dashboards
We have built industrial grade device management and dashboard software to deploy ALPS IOT sensors in various industries. The out of the box solutions can be deployed on high value industrial equipment to continuously monitor the behaviour and working environment of these assets.
The solution can help maintenance teams to detect early, and potential abnormalities in the day to day functioning. We can retrofit our kits on forklifts, gensets, cranes, power equipment, transformers, lathes, compressors etc. The sensors do not draw any power or tamper with the warranty of your equipment.
The savings potential of such solutions are enormous, as they proactively pin point the areas where your critical equipment or working environment show signs of things going wrong
IOT integration for industrial monitoring
- My name is “heavy crane” and I can lift up to 100 tonnes of raw material and finished goods.
- I work 24 hours a day with the odd breaks and the quite often breakdowns
- I fell sick for 72 hours, our production went haywire and customer were compensated
- I am managed by a 2 human supervisors round the clock. I have been around for 15 years
- I play a critical part in the production scheduling of this heavy engineering factory
- I have 8 motors onboard and a 10 x 10 lift which moves in z, y and z axis
- I can travel at a speed of 20 kms and move on rails which are 50 meters long
- I am on 16 wheels and move along the warehouse which is adjacent to the production centre
- I have various onboard circuits to help me move the lift and the wheels
- I can go as high as 30 meters to locate the finished goods kept in the racks
- My wheels vibrate at times during the movement and that makes me worried
- My circuits overheat due to constant use and there are no coolers
- I am embarrassed, have failed many a times during peak production hours
- Some of my parts ache due to inconsistent machine maintenance programmes
- My bearings and gears vibrate and times and make abnormal sounds
- Recently I got retrofitted with ALPS IOT sensor solution, to transmit data to an in-house computer
- Now my supervisors are able to monitor realtime information about my operating parameters
- There are 25 industrial asset monitoring sensors fitted on my critical components.
- There is a regular health checkup plan in place based on the operations data from the sensors
- I don’t fail as often as I use to ; rarely I should say
- My supervisors are now pro active and not reactive anymore
- My uptime ensures that our global production centre works uninterrupted 24 x 7
- I am now an intelligent industrial machine
- My operational data is being used to build a learning system to assess my behaviour
- Read about the various industrial monitoring success stories
IOT integration for industrial asset monitoring
Call us to know how we can make your industrial machine talk by processing real-time data which can increase your equipment efficiency and optimize asset utilisation through intelligence.