RealTime Location Tracking – RTLS in factories

RTLS in factories for a worker tracking system and asset tracking. Imagine a factory floor where every asset, from tools and materials to forklifts and workers, is constantly tracked in real-time. This level of visibility is exactly what Real-Time Location Tracking (RTLS) brings to the table, transforming factory operations with increased efficiency, productivity, and safety.

Here’s why deploying RTLS in factories is becoming increasingly crucial

Optimise Production Flow with RTLS in factories

• Track materials and components: Monitor the movement of parts through assembly lines, identifying bottlenecks and areas for improvement.
• Optimize forklift and AGV routes: Reduce idle time and collisions by dynamically assigning routes based on real-time location data.
• Prevent stockouts: Receive real-time alerts for inventory counting, ensuring smooth production without stoppages.

Enhance Asset Management

• Locate tools and equipment instantly: No more wasting time searching for misplaced tools or equipment. RTLS pinpoints their exact location, saving valuable production time.
• Reduce maintenance downtime: Schedule preventive maintenance based on actual equipment usage, maximizing uptime and minimizing unplanned repairs as part of Industry 4.0 practices
• Prevent asset theft and loss: Track valuable assets in real time and set up geofences to trigger alerts if they leave designated areas.

Improve Worker Tracking System with RTLS in factories

• Monitor worker location and movement: Ensure lone worker safety in hazardous areas by setting up virtual safety zones and triggering alerts if workers enter restricted areas.
• Streamline emergency response: Quickly locate injured workers during emergencies and guide first responders to their exact location.
• Improve worker productivity: Track worker idle time and optimize work allocation for a more efficient workforce.

Gain Valuable Data Insights with RTLS analytics

• Analyze production data: Track cycle times, equipment utilization, and worker activity to identify areas for improvement and optimize overall factory performance.
• Make data-driven decisions: Use real-time and historical location data to make informed decisions about resource allocation, scheduling, and process optimization.
• Boost operational efficiency: Continuously improve factory operations by identifying and eliminating inefficiencies with data-driven insights.

Overall, deploy RTLS in factories to move beyond traditional, manual tracking methods and unlock a new level of operational excellence. By providing real-time visibility into every aspect of the production process, RTLS software can drive significant improvements in efficiency, productivity, safety, and data-driven decision-making.

For large-scale deployments in worker tracking system, a combination of LoRaWAN and Bluetooth Low Energy devices could be the best solution